Konscious Auxichill provides smart Extrusion Process Control Systems tailored for plastic pipe, sheet, profile, and film extrusion lines. Our automation systems offer real-time monitoring, feedback loops, and advanced control over temperature, pressure, haul-off, and feed rates. Engineered for efficiency and consistency, these systems enhance product quality and reduce operational waste.
Features
- Beckhoff PLC System: Utilizes a reliable and advanced Beckhoff programmable logic controller for enhanced performance.
- Integrated Touch Screen: Fully integrated touch screen with color graphics HMI for intuitive operation.
- Password Protected Control: Ensures secure access with password protection for control settings.
- Recipe Function: Allows for easy storage and retrieval of different processing recipes.
- Trending and Diagnostics: Features trending, diagnostics, alarms, and a built-in help screen for real-time monitoring and troubleshooting.
- USB Output: Equipped with USB output for easy data transfer to a flash drive or printer.
- Comprehensive Reporting: Generates reports on inventory, alarms, and system status for effective management.
- Virtual Network Client (VNC): Supports VNC viewer for remote monitoring and control.
- Mild Steel Construction: Built with robust mild steel for durability and longevity.
- High Accuracy Load Cell: Features a precision cantilever load cell for accurate measurements.
- Ethernet Connectivity: Facilitates seamless communication and integration with other systems.
- High Resolution Weighing Electronics: Provides precise weighing capabilities for optimal process control.
- Extruder Mounting Sub-Plate: Designed for field drilling, ensuring easy installation and adaptability.
Why Choose Konscious Auxichill Extrusion Controls?
- Improves extrusion accuracy and repeatability
- Minimizes human error and production waste
- Fully compatible with new or retrofit machines
- Flexible I/O for future automation upgrades
- 24/7 technical support and remote diagnostics
Applications
KACEP Series
| Model | EP 15 | EP 25 | EP 45 |
| Hopper capacity (LTR) | 15 | 25 | 45 |
| Calibration Weight (Kg) | 5 Kg | 5 Kg | 5 Kg |
| Hopper Height | 720 | 720 | 940 |
| Hopper Width | 450 | 450 | 550 |
| Batch Weight | 8 | 13 | 23 |
| Approximate weight shipping (Kg) | 34 | 57 | 114 |
Technical Specifications
- Control Type: PLC/SCADA-based with PID feedback
- Display: 7″/10″ HMI Touchscreen with multi-language UI
- Power Input: 230/415V, 50 Hz, Single/Three Phase
- Communication: Modbus RTU / Ethernet / RS485
- Compatible Devices: Heaters, VFDs, Pressure Sensors, Encoders, Thermocouples
- Expandable I/O: Digital/Analog modules supported
Advantages of Automated Extrusion Control
- Achieves consistent product quality across batches
- Reduces scrap and downtime with early fault alerts
- Allows recipe-driven production for multiple SKUs
- Enables remote monitoring and control
Frequently Asked Questions (FAQs)
It ensures precise control over all critical parameters like melt temperature, pressure, and screw speed to maintain product consistency
Yes, our control systems are modular and can be retrofitted to most existing extrusion setups.
Yes, the system includes visual and audio alarms, as well as data logs for fault analysis.
Yes, remote monitoring and diagnostics are available via SCADA or web interface.