Gravimetric-Blender

Gravimetric Blenders – Precision Blending for Plastic Processing

Konscious Auxichill offers advanced Gravimetric Blenders designed for high-precision blending of plastic raw materials. Ideal for extrusion, injection molding, and blow molding, our blenders ensure consistent mixing ratios with real-time weighing accuracy. Built for energy efficiency and minimal wastage, they improve product quality and reduce material costs.

Key Features of Gravimetric Blenders

  • Blending Accuracy: Achieves 0.5% precision.
  • Material Monitoring: Instantly track material usage.
  • Recipe Storage: Save up to 100 recipes.
  • Easy Clean-Out: Detachable weighing bin and mixing chamber.
  • Durable Construction: Stainless steel weighing bin.
  • Data Security: Multi-level password protection to prevent manipulation.
  • High Accuracy: Twin load cells for precise measurements.
  • Online Diagnostics: Displays target and actual set points.
  • User-Friendly Interface: Graphical display for easy operation.
  • High Precision Dosing: Effective for lower percentages.
  • Regrind Control: Integrated value for optimized performance.
  • Applications: Suitable for IMM, BM, sheet extrusion, firm extrusion, and complex material data.

Why Choose Konscious Auxichill Gravimetric Blenders?

  • High precision blending for improved product quality
  • User-friendly interface with data logging capabilities
  • Flexible integration with existing machinery
  • Easy cleaning and material changeover
  • Available in multiple capacities (5–2000 kg/hr)
Industrial Scroll Chiller for Food & Pharma Applications

Applications

Konscious Auxichill Gravimetric Blender for 4 Components

Plastic Extrusion (Sheet, Pipe, Profile)

Industrial Plastic Raw Material Blender with Load Cell

Injection Molding Units

Industrial 150 TR Screw Chiller with Stepless Capacity Control

Blow Molding for Bottles & Containers

Heavy-Duty 500 TR Water Cooled Process Chiller

Automotive Component Manufacturing

KACGB Series

 

MODEL

BATCH SIZE (G) MAX OUPUT (KG) BIN CAPACITY MAJOR (LTR) BIN CAPACITY MINOR (LTR) MAX NUMBER OF MATERIAL NUMBER/ SIZE OF MAJOR NUMBER/ SIZE OF MINOR DIMENSIONS H X W X DEPTH

(MM)

MAIN CABLE COPPER MAIN MCB SUPPLY VOLTAGE FILTER CLEAN TIME APPROX WEIGHT (KG)
KACGB10-4 1500 100 40 20 4 2-(40MM) 2-(20MM) 1620 x 1020 x 1600 2.5 SQ MM 32 AMP 415V,3PH EVERY DAY 125
KACGB25-4 3000 250 60 25 4 2-(40MM) 2-(20MM) 1620 x 1020 x 1600 4 SQ MM 32 AMP EVERY DAY 140
KACGB25-6 3000 250 60 25 6 2-(40MM) 4-(20MM) 1620 x 1020 x 1600 4 SQ MM 32 AMP EVERY DAY 160
KACGB45-4 5000 450 80 40 4 2-(60MM) 2-(20MM) 1650 x 865 x 1700 6 SQ MM 63 AMP EVERY DAY 180
KACGB45-6 5000 450 80 40 6 2-(60MM) 4-(30MM) 1650 x 865 x 1700 6 SQ MM 63 AMP EVERY DAY 200
KACGB65-4 9000 650 100 40 4 2-(60MM) 2-(30MM) 1650 x 865 x 1700 6 SQ MM 63 AMP EVERY DAY 230
KACGB65-6 9000 650 100 40 6 2-(60MM) 4-(30MM) 1650 x 865 x 1700 6 SQ MM 63 AMP EVERY DAY 250
KACGB80-4 12000 800 125 60 4 2-(80MM) 2-(50MM) 1800 x 1100 x 1800 6 SQ MM 63 AMP EVERY DAY 280
KACGB80-6 12000 800 125 60 6 2-(80MM) 4-(50MM) 1800 x 1100 x 1800 6 SQ MM 63 AMP EVERY DAY 300
KACGB150-4 20000 1500 150 80 4 2-(100MM) 2-(60MM) 1800 x 1100 x 1800 10 SQ MM 80 AMP EVERY DAY 350
KACGB150-6 20000 1500 150 80 6 2-(100MM) 4-(60MM) 1800 x 1100 x 1800 10 SQ MM 80 AMP EVERY DAY 380

Technical Specifications

  • Blending Capacity: 5–2000 kg/hr
  • of Components: 2 to 8
  • Weighing Precision: ±0.1% of batch
  • Control System: PLC with 7″ or 10″ HMI touchscreen
  • Power Supply: 230/400V AC, 50 Hz
  • Connectivity: USB, Ethernet, RS485

Advantages of Gravimetric Blending Systems

  • Reduces raw material waste and overuse
  • Improves color and quality consistency
  • Cuts cost by allowing accurate regrind usage
  • Enables traceability and reporting for audits

Frequently Asked Questions (FAQs)

A gravimetric blender precisely weighs and blends multiple materials (virgin, masterbatch, additives, regrind) before feeding them into plastic processing equipment.

Our systems provide accuracy up to ±0.1%, ensuring perfect blend ratios batch after batch.

Yes, the touchscreen controller can store and recall multiple blending recipes for quick production changes.

Absolutely. Our systems are plug-and-play and can be integrated with most extrusion and molding lines.